Fatar microfiber na al'ada tana amfani da babban kalandar zafin zafi mai ƙarfi da takaddar saki ta musamman don kwafi nau'ikan ɓoyayyiyar dabi'a da tsarin geometric tare da daidaitaccen 1:1. Ta hanyar gyara tashin hankali na polyurethane yayin lokacin warkewa, injiniyan injiniya{4}}masu-ƙarfi sun cimma kowane tsari-daga zurfafan hatsin litchi zuwa matrices fiber fiber na fasaha{6} yayin da suke kiyaye ƙaƙƙarfan EN ISO na injina.
Thermal Kalandering & Sakin Takarda Mechanism
Samun ainihin kwafin rubutu yana buƙatar sarrafa yanayin canjin yanayin zafi. Daidaitaccen flat PU yana amfani da takarda mai santsi. Don gyare-gyaren rubutu, muna tura takardan saki na al'ada - a lokacin busasshen suturar polyurethane (PU). Ƙarƙashin nauyin zafi mai ƙima (yawanci digiri 150 zuwa digiri 160) da matsananciyar matsa lamba na inji, resin PU na ruwa yana warkarwa kai tsaye zuwa cikin ƙananan ƙananan cavities na ƙirar geometric.
Because the base matrix is a dense sea-island non-woven structure rather than a flat knitted fabric, it provides rigid physical support. This underlying density prevents the embossed pattern from flattening or deforming under continuous mechanical flexing (>TS EN ISO 5402-1 100,000 hawan keke. Sakamako shine hatsin tsari na dindindin wanda ke kwaikwayi ainihin madaidaicin haske da ja daɗaɗɗen abubuwan da aka yi niyya na asali.
Sayi & Sanarwar QA:Kuna buƙatar tabbatar da riƙewar hatsi don layin samfur mai zuwa? Aika swatch na jiki don bincike na 1:1 CAD kuma nemi takaddar bayanan fasaha na mu (TDS).
Nemi Swatches na Jiki & Rahoton TDS na Lab don Nau'in Nau'in Fata na Musamman
Zamanin Injiniya: Kayan aiki, Samfura, da Samar da Jama'a
Don daraktocin saye (CPOs) masu kula da tsauraran jadawali na Bill of Materials (BOM), kafa amintattun lokutan jagora don injiniyan kayan al'ada ya zama tilas. Matrix ɗin da ke ƙasa yana zayyana daidaitattun tsarin zagayowar aiki da ake buƙata don musanya samfurin tunani na zahiri zuwa babban juzu'i{1}wanda aka yi na al'ada.
| Matsayin samarwa | Kashe Lokacin | Fitar Fasaha / Ma'aunin QA |
| Mataki na 1: Binciken Tsarin & CAD | Kwanaki 1 - 3 | Binciken gani na samfurin tunani, taswirar yanayi na 3D. |
| Mataki na 2: Kayan aiki na Musamman | Kwanaki 4 - 10 | Ƙirƙirar takarda na musamman / embossing rollers. |
| Mataki na 3: Lab{1}}Dip & Prototyping | Kwanaki 11 - 15 | Gudun matukin mita 5 na zahiri. Tabbatar da ΔE Kasa da ko daidai da 0.82 launi. |
| Mataki na 4: Amincewa da Abokin ciniki QA | Dogara ga Client | Gwajin damuwa na jiki (misali, ISO 2411 tabbatar da ƙarfin peeling). |
| Mataki na 5: Samar da Jama'a | Kwanaki 16 - 25 | Fitar da kwangila mai yawa (Mafi girma ko daidai da mita 1,000). Haƙuri na girma ± 0.05mm. |
Riƙe Makanikai a cikin Jakunkuna masu nauyi da Jakunkuna
Bayanan bayanan zurfafawa{0}}kamar kada mai nauyi, tsakuwar tsakuwa, ko cikakku{1}}matsayin litchi na hatsi{2}}matsa layin Z{3}} na kayan. A cikin daidaitaccen fata na PU na kasuwanci, wannan matsananciyar matsananciyar zafi yana karya masana'anta, yana faduwa ƙarfin hawaye a ƙasa 20 N.
A matsayin kai tsayeƘwararren mai samar da microfiber, Layukan samar da mu suna amfani da 3D electrospun PET core da ke cikin ciki da DMF{1}}free polyether polyurethane. Girman girma na wannan teku -matrix na tsibiri yana ɗaukar matsi na inji na abin nadi ba tare da fasa bundles na fiber na ciki ba. Wannan yana ba da garantin cewa ƙayyadaddun kayan rubutu masu nauyi da aka ƙayyade donJakunkuna & Kayayyakin FataKula da TS EN ISO 3377-2 ƙarfin tsaga mafi girma ko daidai da 60 N da ƙarfin peeling na ISO 2411 mafi girma ko daidai da 30 N / 3cm, yana kawar da haɗarin gazawar tsarin a cikin dinki.
Ƙaddamar da Kayan aikin Rubutu na Musamman & Neman Ƙimar Jumla
Tambayoyin da ake yawan yi
Tambaya: Yaya daidai yake daidai da rubutun 1: 1 don fata na roba?
A: Ana sarrafa sahihancin ta ta hanyar bincike mai zurfi{0}} da CAD mold. Takardar sakin da aka samu ta kwaikwayi madaidaicin ainihin hoton hoto na samfurin tunani, yana tabbatar da 1:1 na gani da daidaitawa tare da madaidaicin yawa{4}}zuwa{5}}yawan maimaitawa a cikin samar da girma mai girma{6}.
Tambaya: Shin zurfin embossing yana rage ƙarfin hawaye na fata microfiber?
A: A'a. Injiniya -makarafiber mai daraja yana amfani da madaidaicin 3D teku{3}}tsibirin PET matrix wanda ke goyan bayan matsewar zafi mai zurfi. Ba kamar daidaitaccen PU ɗin da aka saƙa ba, abin da ba- saƙa na tsakiya yana ɗaukar matsin lamba ba tare da karyewar fiber ba, yana kiyaye ƙarfin hawaye Yafi ko daidai da 60 N (EN ISO 3377-2).
Q: Menene lokacin jagora don al'ada embossed microfiber fata?
A: Madaidaicin lokacin jagora daga karɓar samfurin tunani na jiki zuwa aika samfur na zahiri shine kwanaki 10 zuwa 15. Da zarar ƙungiyar ku ta QA ta amince da samfurin, samar da yawan oda yana buƙatar ƙarin kwanaki 10 zuwa 15.
